II218A
Page 1 of 2
Thissymbolisusedtoindicate
presenceofhazardsthatcancause
minorpropertydamage.
CAUTION
1. InstallalternatorasshowninFigure1:
Slipbushinglocatedinrear
mountingfootmustbesecurely
tightenedagainstalternator
mountingbracketonengine.
Failuretodosocanresultin
brokenmountingfeetorbroken
uppermountingbracket.
a. Usehardenedwashersbetweenaluminum
surfacesandboltheadsandnuts.
b. OEMunitsareshippedwithpulley,flat
washer,andlocknutinstalled.
c. Aftermarketunitsareshippedwithshaft
collar,flatwasher,andlocknutinstalled.
Removeanddiscardshaftcollar.Install
pulleyandfurnishedflatwasher.Torque
locknutto163Nm/120lb.ft.
d. Followvehiclemanufacturer’s
recommendationsforbelttension.
2. Allcabling,wiring,orconduitmustbesupported
within305mm/12in.oftermination
onalternator.
Figure 1 - Alternator Installation Details
CAUTION
Hardened washer
3. Choosewiregaugecapableofhandling
maximumalternatoroutputwithnomore
than0.4Vdroponeachlegfromalternator
tobattery.
4. RegulatorisfurnishedonOEMunitsandis
suppliedseparatelybyrequestwithaftermarket
units.Mountingscrewsonregulatorshouldbe
torquedto8.5Nm/75lb.in.
Ifregulatoristobe
remote-mounted,seeseparateinstructionspacked
withextendedwiringharness.
5. MakeelectricalconnectionstoCENregulatoras
required,usingproperringterminals(followvehicle
manufacturer’sdiagramandseparateinstructions
packedwithextendedwiringharnesswhenused):
a. Makesurealternator-to-regulatorharnessis
pluggedsecurelyinregulatorreceptacle.
b. A2-214regulatorhasPandD+terminalswith
M6studsandanIGNterminalwithanM5stud.
Torqueterminalnutsto4.5Nm/40lb.in.
• PterminalcantapACvoltage,typicallyhalf
thechargevoltage.Whenrequired,connect
Pterminaltotachometerorrelay.
•D+terminalcanprovide28VDCsense
voltagetomultiplexcontroller.Maximum
currentfromD+canbenomorethan5
amps.Whenrequired,connectD+terminal
tocontrollerthrougharelay.Therelaycoil
mustbediodeprotectedandratedfor
propervoltage.
M12/0.50 Locknut
(2 places) – torque to
88 Nm/65 lb. ft.
Slip bushing in rear mounting foot
must be tightened against bracket —
see “CAUTION” above
Bracket
on engine
B– terminal bolt (on left side)
M10 x 1.5 –
torque to 15 Nm/11 lb. ft.
M12 x 1.75 bolt –
torque to 32 Nm/24 lb. ft.
Washer
Battery output
cable terminal
Lockwasher
Insulator
Alternator B+
Terminal Stud
C625
Alternator
Installation Instructions
Bracket mount
M10 - 1.5
21.6/0.85 deep
(2 places)
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